'precision manufacturing'

Rotary Drum Conveyorized Washers, when integrated into the ultrasonic cleaning process, offer a highly efficient and thorough method for cleaning various parts and components. In the process, components to be cleaned are loaded onto the conveyor system, which feeds them into the rotating drum. As the objects are loaded into the drum, they are submerged in a cleaning solution. Ultrasonic transducers in the drum emit high-frequency sound waves into the solution. These sound waves create cavitation bubbles, which collapse upon contact with the objects, dislodging contaminants from their surfaces. The drum begins to rotate, ensuring that all objects are exposed to the cleaning action evenly. This rotation helps to distribute the cleaning solution and ultrasonic energy throughout the drum, reaching all surfaces of the objects. Operators can often adjust the rotation speed of the drum to optimize the cleaning process. Slower speeds may be used for delicate components, while higher speeds can be employed for more robust parts. After the ultrasonic cleaning stage, the conveyor system typically moves the objects to a rinsing stage, where they are rinsed with clean water or a rinsing solution. Some systems include a drying stage, where objects are dried using hot air or other drying methods. This ensures that the cleaned components are completely dry before they are removed from the system. The conveyor system unloads the cleaned and dried objects, making them ready for the next phase of processing or assembly. Rotary Drum Conveyorized Washers with ultrasonic cleaning are employed in various industries, including manufacturing, aerospace, automotive, metalworking, and medical devices, where precision cleaning is critical to product quality and performance. Features: o Equipped with rotary drum o Multiple Stages o Adjustable rotation speed Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

In-Line Ultrasonic Conveyor Washers are specialized cleaning systems used in various industries to efficiently and continuously clean parts, components, or objects as they move along a conveyor belt or chain. These systems incorporate ultrasonic cleaning technology into a production line, offering several advantages in the cleaning process. These systems can be designed with multiple cleaning stages, including ultrasonic cleaning, rinsing, and drying, allowing for a comprehensive cleaning process. In-line ultrasonic conveyor washers often include a control panel that allows operators to adjust various parameters, such as conveyor speed, ultrasonic power, and cleaning time. These washers are used in manufacturing processes to clean components, parts, and products before assembly or further processing. They are particularly valuable in industries like automotive, aerospace, and electronics manufacturing. They are highly customizable to meet specific cleaning requirements, making them a valuable asset in industries where cleanliness and precision are paramount. Features: o Usage of conveyor belt or chain o Includes control panel o Multiple Stages Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

Custom conveyorized washers, often integrated with ultrasonic cleaning technology, find a wide range of applications across industries where thorough and automated cleaning is essential. Benefits of using custom conveyorized washers with ultrasonic technology include consistency, automation, and the ability to tailor the system to meet specific cleaning requirements. These systems are vital in industries where cleanliness, precision, and quality control are of utmost importance. These systems provide consistent and uniform cleaning results, as objects pass through the same cleaning process, ensuring that each part or component is cleaned to the same standard. It is essential in various industries where precision, consistency, and efficiency in the cleaning process are paramount. Their ability to provide thorough and uniform cleaning, combined with automation and customization, makes them a valuable asset in manufacturing and production environments. It can be used in fields like industrial parts cleaning, automotive parts cleaning, aerospace component cleaning, medical device cleaning, precision engineering and optics, bearing and gear cleaning and many more. Features: o Automated Cleaning o Consistent Results o Wide range of application Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

This machine combines both immersion cleaning and ultrasonic technology with the functionality of a conveyor system. In this process, objects or components to be cleaned are loaded onto the conveyor system. These objects may be parts or items used in manufacturing processes, and they often have various types of contaminants on their surfaces. The conveyor system then moves the loaded objects into the immersion tank. As the objects enter the tank, they are completely submerged in the cleaning solution. While submerged, ultrasonic transducers emit high-frequency sound waves into the cleaning solution. After the ultrasonic cleaning stage, the conveyor system may transport the objects to a rinsing stage where they are sprayed with clean water or a rinsing solution to remove any remaining cleaning solution or residues. In some systems, a drying stage is included. It may involve the use of hot air or other drying methods to remove residual moisture from the cleaned objects before they exit the conveyor system. Conveyor washer systems can be customized to accommodate specific cleaning needs, including choice of cleaning solution, conveyor speed, and temperature control. Immersion ultrasonic conveyor washers are commonly used in manufacturing industries, such as automotive, aerospace, electronics, and precision engineering, where precise and efficient cleaning of components is crucial to the quality of the final products. Features: o Precision Industrial Cleaning o Fully Customised o Multiple Stages Technical Specifications: o Precision Industrial Cleaning o Fully Customised o Multiple Stages

This involves the use of a vacuum chamber to remove residual moisture from objects or components that have been cleaned in an ultrasonic cleaner. This process can be particularly useful in applications where thorough drying is essential, such as in electronics manufacturing, laboratory research, and precision cleaning. A vacuum pump is used to create the low-pressure environment within the chamber. This pump removes air and moisture, reducing the pressure inside the chamber. Vacuum drying is highly effective at removing residual moisture, leaving objects completely dry. This is particularly important in applications where moisture can cause corrosion or impact the performance of components. Vacuum drying in ultrasonic cleaners is commonly used in industries such as electronics manufacturing, semiconductor fabrication, optics, and research laboratories. Features: o Removes air & residual moisture o Highly Effective o Temperature Controller Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 250˚c o Temperature Controller Type: Digital o Vacuum Range: 0 to 30 Hg o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm

Our digital ultrasonic cleaners are specialized cleaning devices that incorporate digital technology to enhance the precision and control of the ultrasonic cleaning process. The digital aspect allows for more accurate adjustments and monitoring of the cleaning parameters. The digital interface allows for precise adjustments to cleaning parameters, including ultrasonic frequency, power, temperature, and cleaning time. Digital ultrasonic cleaners offer the ability to save and replicate cleaning settings, ensuring that the same parameters can be easily applied in future cleaning cycles. Digital ultrasonic cleaners find applications in a wide range of industries, including manufacturing, electronics, healthcare, jewellery, and more. Features: o Accurate adjustments o Enhances precision & control o Cleaning settings can be replicated Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 500 W o Total Volume / Capacity: 24 Litres o Heater Power: 1 kW o Power Input: 230V AC o Frequency: 40 kHz o Material: SS304 o Basket Size(L x W x H): 350 x 250 x 100 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 400 x 300 x 200 mm o No. of Stages: One

Wafer ultrasonic cleaners are specifically designed to clean individual semiconductor wafers one at a time. This single-wafer approach ensures that each wafer is cleaned with precision. These cleaners predominantly use water-based cleaning solutions or solvents that are compatible with the materials used in semiconductor fabrication. The choice of solution may vary depending on the type of contaminants to be removed. Most of our systems are fully automated and include handling mechanisms to transport wafers from loading to cleaning, rinsing, and drying stages, minimizing human contact and potential contamination. These cleaners are designed to remove submicron particles and nanometer-level residues, crucial for semiconductor manufacturing where even minuscule contaminants can lead to defects. The cleaning process ensures that wafers have particle-free surfaces, which is essential for lithography and other semiconductor fabrication steps. Features: o Fully Automated Systems o Minimum Human Interference o Usage of handling mechanisms Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 1 kW o Total Volume / Capacity: 64 Litres o Heater Power: 1 kW o Power Input: 230V AC o Frequency: 40 / 68 kHz o Material: SS304/SS316/PP o Basket Size(L x W x H): 350 x 350 x 300 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 400 x 400 x 400 mm o No. of Stages: Multiple o Optional Stages: Rinsing / Pickling / Hot Air Drying

Aqueous-based ultrasonic cleaners are specialized cleaning systems that use water-based solutions as the primary cleaning medium, enhanced by ultrasonic technology, to effectively remove contaminants from various items or components. Aqueous cleaners can be tailored for specific applications by selecting appropriate detergents or additives to address different types of contaminants, such as oils, greases, dirt, and more. Aqueous-based ultrasonic cleaning solutions are generally safe for a wide range of materials, including metals, plastics, ceramics, glass, and electronics. These cleaners are versatile and suitable for a wide range of applications in industries such as healthcare, electronics, automotive, and precision manufacturing. These cleaners are environmentally responsible, producing fewer hazardous waste byproducts. Features: o Water Based Solutions o Safe to Use o Wide Range of Applications Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 1 kW o Total Volume / Capacity: 64 Litres o Heater Power: 1 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 350 x 350 x 300 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution o Tank Size (L x W x H): 400 x 400 x 400 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

Our multi-stage ultrasonic cleaner consists of two or more ultrasonic cleaning tanks or chambers, each serving a specific purpose in the cleaning process. Multi-stage systems are designed for precision cleaning, making them suitable for industries with strict cleaning standards, such as aerospace, medical device manufacturing, and electronics. It also offers sequential cleaning, which means, components are subjected to a series of cleaning stages, where they move through each tank to undergo different cleaning treatments. The arrangement and configuration of the tanks can be customized to suit specific cleaning requirements, allowing for flexibility in the cleaning process. • Features: o Precision Industrial Cleaning o Fully Customised o Multiple Stages • Technical Specs: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 96 Litres o Heater Power: 2 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 350 x 350 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 400 x 400 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying