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'quality control'

Items tagged with 'quality control'

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Conveyorized Parts Washing Machine

Rotary Drum Conveyorized Washers, when integrated into the ultrasonic cleaning process, offer a highly efficient and thorough method for cleaning various parts and components. In the process, components to be cleaned are loaded onto the conveyor system, which feeds them into the rotating drum. As the objects are loaded into the drum, they are submerged in a cleaning solution. Ultrasonic transducers in the drum emit high-frequency sound waves into the solution. These sound waves create cavitation bubbles, which collapse upon contact with the objects, dislodging contaminants from their surfaces. The drum begins to rotate, ensuring that all objects are exposed to the cleaning action evenly. This rotation helps to distribute the cleaning solution and ultrasonic energy throughout the drum, reaching all surfaces of the objects. Operators can often adjust the rotation speed of the drum to optimize the cleaning process. Slower speeds may be used for delicate components, while higher speeds can be employed for more robust parts. After the ultrasonic cleaning stage, the conveyor system typically moves the objects to a rinsing stage, where they are rinsed with clean water or a rinsing solution. Some systems include a drying stage, where objects are dried using hot air or other drying methods. This ensures that the cleaned components are completely dry before they are removed from the system. The conveyor system unloads the cleaned and dried objects, making them ready for the next phase of processing or assembly. Rotary Drum Conveyorized Washers with ultrasonic cleaning are employed in various industries, including manufacturing, aerospace, automotive, metalworking, and medical devices, where precision cleaning is critical to product quality and performance. Features: o Equipped with rotary drum o Multiple Stages o Adjustable rotation speed Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

68179d65be22ee500d53ff54 Card 2

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Conveyorized Parts Washing Machine

Custom conveyorized washers, often integrated with ultrasonic cleaning technology, find a wide range of applications across industries where thorough and automated cleaning is essential. Benefits of using custom conveyorized washers with ultrasonic technology include consistency, automation, and the ability to tailor the system to meet specific cleaning requirements. These systems are vital in industries where cleanliness, precision, and quality control are of utmost importance. These systems provide consistent and uniform cleaning results, as objects pass through the same cleaning process, ensuring that each part or component is cleaned to the same standard. It is essential in various industries where precision, consistency, and efficiency in the cleaning process are paramount. Their ability to provide thorough and uniform cleaning, combined with automation and customization, makes them a valuable asset in manufacturing and production environments. It can be used in fields like industrial parts cleaning, automotive parts cleaning, aerospace component cleaning, medical device cleaning, precision engineering and optics, bearing and gear cleaning and many more. Features: o Automated Cleaning o Consistent Results o Wide range of application Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

68179d65be22ee500d53ff54 Card 2

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Conveyorized Parts Washing Machine

This machine combines both immersion cleaning and ultrasonic technology with the functionality of a conveyor system. In this process, objects or components to be cleaned are loaded onto the conveyor system. These objects may be parts or items used in manufacturing processes, and they often have various types of contaminants on their surfaces. The conveyor system then moves the loaded objects into the immersion tank. As the objects enter the tank, they are completely submerged in the cleaning solution. While submerged, ultrasonic transducers emit high-frequency sound waves into the cleaning solution. After the ultrasonic cleaning stage, the conveyor system may transport the objects to a rinsing stage where they are sprayed with clean water or a rinsing solution to remove any remaining cleaning solution or residues. In some systems, a drying stage is included. It may involve the use of hot air or other drying methods to remove residual moisture from the cleaned objects before they exit the conveyor system. Conveyor washer systems can be customized to accommodate specific cleaning needs, including choice of cleaning solution, conveyor speed, and temperature control. Immersion ultrasonic conveyor washers are commonly used in manufacturing industries, such as automotive, aerospace, electronics, and precision engineering, where precise and efficient cleaning of components is crucial to the quality of the final products. Features: o Precision Industrial Cleaning o Fully Customised o Multiple Stages Technical Specifications: o Precision Industrial Cleaning o Fully Customised o Multiple Stages

68179d65be22ee500d53ff54 Card 2

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Single Stage Heavy-Duty Ultrasonic Cleaners

These types of cleaners are advanced cleaning systems that incorporate microprocessor control for precise, programmable, and efficient ultrasonic cleaning in a compact and space-saving design. These cleaners are used in a variety of industries, including electronics, jewellery, healthcare, and laboratories, where precision cleaning is required. These systems typically use water-based cleaning solutions or specialized detergents for various cleaning applications. Some models include heating elements to maintain the cleaning solution at an adjustable temperature, enhancing cleaning efficiency. These cleaners provide consistent cleaning results in each cycle, which is crucial for maintaining quality control in various industries. They contribute to the quality, efficiency, and consistency of the cleaning process. Features: o Equipped with heater function o Highly Effective o Adjustable Temperature Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 1.5 kW o Total Volume / Capacity: 60 Litres o Heater Power: 2 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 450 x 350 x 200 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 500 x 400 x 300 mm o No. of Stages: One o Filtration: 10 Micron (Optional)

68179d65be22ee500d53ff54 Card 2

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Ultrasonic Cleaning

Our automatic bath Sonicator is a specialized piece of laboratory equipment designed for precise and efficient cleaning, degassing, and dispersing of samples, equipment, and components using ultrasonic technology. These units feature automation capabilities, including programmable timers, temperature control, and preset cleaning cycles, which make the ultrasonic cleaning process more convenient and repeatable. The automation features provide consistent and repeatable results in each cycle, making them suitable for scientific research and quality control applications. These units can be used for a wide range of applications, including cleaning laboratory glassware, degassing solvents, emulsifying samples, and dislodging particles from objects. Automatic bath sonicators find application in various industries and research fields, including chemistry, biology, materials science, electronics manufacturing, and healthcare. Features: o Programmable Timer o Intense Cleaning o Wide range of compatibility Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 3 kW o Total Volume / Capacity: 180 Litres o Heater Power: 4 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 550 x 400 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 600 x 500 mm o No. of Stages: One o Filtration: 10 Micron (Optional)

68179d65be22ee500d53ff54 Card 2

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Ultrasonic Cleaning

Our stainless-steel component ultrasonic cleaners are designed to be compatible with stainless steel, ensuring that the cleaning process does not damage or corrode the material. These cleaners offer consistent cleaning results in each cycle, ensuring that stainless steel components maintain their quality and reliability. By effectively removing contaminants and residues, these cleaners play a crucial role in reducing defects, improving the performance of stainless-steel components, and enhancing their longevity. Features: o Corrosion Free o Highly Reliable o Consistent Results Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 3 kW o Total Volume / Capacity: 180 Litres o Heater Power: 4 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 550 x 400 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 600 x 500 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

68179d65be22ee500d53ff54 Card 2

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Ultrasonic Cleaning

Our ultrasonic cleaners for semiconductors are specialized cleaning systems designed for the precise and thorough cleaning of semiconductor wafers, components, and equipment used in the semiconductor manufacturing industry. Ultrasonic cleaners for semiconductors use cleaning solutions that are specifically formulated to be compatible with the materials and components commonly used in semiconductor manufacturing, such as silicon wafers, photomasks, and other sensitive materials. Most of our systems feature advanced control panels that allow operators to adjust cleaning parameters, including frequency, power, and temperature, to tailor the cleaning process to specific requirements. These cleaners are designed to remove particles, residues, and contaminants down to the nanometer level, crucial for maintaining the quality and performance of semiconductor materials. Features: o Cleaning to the nanometer level o Usage of advanced control panels o Temperature Controller Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 1 kW o Total Volume / Capacity: 40 Litres o Heater Power: 1 kW o Power Input: 230V AC o Frequency: 40 / 68 kHz o Material: SS304/SS316/PP o Basket Size(L x W x H): 300 x 300 x 250 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 350 x 350 x 350 mm o No. of Stages: Multiple o Optional Stages: Rinsing / Pickling / Hot Air Drying

68179d65be22ee500d53ff54 Card 2

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Conveyorized Parts Washing Machine

In-Line Ultrasonic Conveyor Washers are specialized cleaning systems used in various industries to efficiently and continuously clean parts, components, or objects as they move along a conveyor belt or chain. These systems incorporate ultrasonic cleaning technology into a production line, offering several advantages in the cleaning process. These systems can be designed with multiple cleaning stages, including ultrasonic cleaning, rinsing, and drying, allowing for a comprehensive cleaning process. In-line ultrasonic conveyor washers often include a control panel that allows operators to adjust various parameters, such as conveyor speed, ultrasonic power, and cleaning time. These washers are used in manufacturing processes to clean components, parts, and products before assembly or further processing. They are particularly valuable in industries like automotive, aerospace, and electronics manufacturing. They are highly customizable to meet specific cleaning requirements, making them a valuable asset in industries where cleanliness and precision are paramount. Features: o Usage of conveyor belt or chain o Includes control panel o Multiple Stages Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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Dryers

Hot air ovens are commonly used in laboratory settings in conjunction with ultrasonic cleaners to facilitate the cleaning and drying process of laboratory equipment and glassware. Ultrasonic cleaners are highly effective at removing contaminants from laboratory equipment and glassware. However, they often leave objects wet after cleaning. Hot air ovens help complete the cleaning process by thoroughly drying the objects, preventing the formation of water spots or residues. Hot air ovens can also serve as sterilization chambers. After ultrasonic cleaning, placing objects in the hot air oven at specific temperatures for a set duration can ensure that laboratory equipment and glassware are free from microbial contamination, contributing to the reliability of experiments and research. The combination of ultrasonic cleaners and hot air ovens is particularly valuable in laboratory settings where precision, cleanliness, and reliability are paramount. Features: o Removes moisture o Highly Precise o Adjustable temperature controller Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 200˚c o Temperature Controller Type: Digital o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm o Placement Tray: 2

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