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'vacuum processes'

Items tagged with 'vacuum processes'

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Ultrasonic Cleaning

These types of cleaners are commonly used in industries and applications where both ultrasonic and vacuum processes are required to achieve thorough and precise cleaning. These cleaners are also equipped with a vacuum system, typically integrated with the ultrasonic cleaning tank. The vacuum system removes air and gases from the cleaning chamber, creating a vacuum environment. To create a vacuum environment, these cleaners have sealing mechanisms to ensure an airtight seal during the vacuum process. Features: o State-of-the-art cleaning o Highly Reliable o Temperature Controller Technical Specs: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 120 Litres o Heater Power: 2 kW o Power Input: 415V (3 Phase) o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 450 x 350 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 500 x 400 mm o Filtration: 10 Micron (Optional)

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Dryers

This involves the use of a vacuum chamber to remove residual moisture from objects or components that have been cleaned in an ultrasonic cleaner. This process can be particularly useful in applications where thorough drying is essential, such as in electronics manufacturing, laboratory research, and precision cleaning. A vacuum pump is used to create the low-pressure environment within the chamber. This pump removes air and moisture, reducing the pressure inside the chamber. Vacuum drying is highly effective at removing residual moisture, leaving objects completely dry. This is particularly important in applications where moisture can cause corrosion or impact the performance of components. Vacuum drying in ultrasonic cleaners is commonly used in industries such as electronics manufacturing, semiconductor fabrication, optics, and research laboratories. Features: o Removes air & residual moisture o Highly Effective o Temperature Controller Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 250˚c o Temperature Controller Type: Digital o Vacuum Range: 0 to 30 Hg o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm

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Conveyorized Parts Washing Machine

In-Line Ultrasonic Conveyor Washers are specialized cleaning systems used in various industries to efficiently and continuously clean parts, components, or objects as they move along a conveyor belt or chain. These systems incorporate ultrasonic cleaning technology into a production line, offering several advantages in the cleaning process. These systems can be designed with multiple cleaning stages, including ultrasonic cleaning, rinsing, and drying, allowing for a comprehensive cleaning process. In-line ultrasonic conveyor washers often include a control panel that allows operators to adjust various parameters, such as conveyor speed, ultrasonic power, and cleaning time. These washers are used in manufacturing processes to clean components, parts, and products before assembly or further processing. They are particularly valuable in industries like automotive, aerospace, and electronics manufacturing. They are highly customizable to meet specific cleaning requirements, making them a valuable asset in industries where cleanliness and precision are paramount. Features: o Usage of conveyor belt or chain o Includes control panel o Multiple Stages Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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Conveyorized Parts Washing Machine

This machine combines both immersion cleaning and ultrasonic technology with the functionality of a conveyor system. In this process, objects or components to be cleaned are loaded onto the conveyor system. These objects may be parts or items used in manufacturing processes, and they often have various types of contaminants on their surfaces. The conveyor system then moves the loaded objects into the immersion tank. As the objects enter the tank, they are completely submerged in the cleaning solution. While submerged, ultrasonic transducers emit high-frequency sound waves into the cleaning solution. After the ultrasonic cleaning stage, the conveyor system may transport the objects to a rinsing stage where they are sprayed with clean water or a rinsing solution to remove any remaining cleaning solution or residues. In some systems, a drying stage is included. It may involve the use of hot air or other drying methods to remove residual moisture from the cleaned objects before they exit the conveyor system. Conveyor washer systems can be customized to accommodate specific cleaning needs, including choice of cleaning solution, conveyor speed, and temperature control. Immersion ultrasonic conveyor washers are commonly used in manufacturing industries, such as automotive, aerospace, electronics, and precision engineering, where precise and efficient cleaning of components is crucial to the quality of the final products. Features: o Precision Industrial Cleaning o Fully Customised o Multiple Stages Technical Specifications: o Precision Industrial Cleaning o Fully Customised o Multiple Stages

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Single Stage Heavy-Duty Ultrasonic Cleaners

Our PCB cleaners use ultrasonic technology to remove contaminants, flux residues, and other particles from PCBs and associated components, ensuring optimal electrical performance and reliability. These systems primarily use water-based cleaning solutions or specialized PCB cleaning detergents to remove flux residues, solder paste, dust, and other contaminants effectively. Ultrasonic cleaning in PCB applications is efficient, reducing the need for manual cleaning and minimizing the risk of introducing defects in electronic components. The gentle yet effective cleaning process of ultrasonics ensures that PCBs and electronic components are cleaned without causing damage, preserving their structural integrity and electrical performance. They contribute to the quality, reliability, and efficiency of electronic manufacturing and maintenance processes. Features: o No Human Interference o Preserves Electrical Performance o Highly Reliable Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 1 kW o Total Volume / Capacity: 48 Litres o Power Input: 230V AC o Frequency: 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 350 x 150 mm o Transducers: PZT type o Cleaning Agent: IPA o Tank Size (L x W x H): 600 x 400 x 200 mm o No. of Stages: One

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Single Stage Heavy-Duty Ultrasonic Cleaners

Waveultra’s stencil ultrasonic cleaners use ultrasonic technology to remove solder paste, adhesives, and other contaminants from stencils, allowing for consistent and reliable electronic assembly processes. Some of these models include rinsing and drying stages to ensure that stencils and components are thoroughly cleaned and dried before use. The gentle yet effective cleaning process of ultrasonics ensures that stencils and electronic components are cleaned without causing damage, preserving their structural integrity and performance. The cleaning process minimizes the presence of cleaning residues on stencils and electronic components, ensuring that they are free from contaminants that could affect the soldering and assembly processes. Features: o Consistent and Reliable o Preserves Structural Integrity o Includes Rinsing & Drying Stages Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 108 Litres o Heater Power: 3 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 250 x 500 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 300 x 600 mm o No. of Stages: One o Filtration: SS304 Mesh Type 10 Micron Filter

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Ultrasonic Cleaning

Waveultra’s multi-stage rinsing and drying ultrasonic cleaner is a specialized cleaning system that combines ultrasonic technology with sequential stages for thorough cleaning, rinsing, and drying of items or components. These cleaners incorporate drying mechanisms, such as hot air blowers, vacuum drying, or evaporation, to ensure that items are thoroughly dried before they are removed from the system. These cleaners offer consistent cleaning, rinsing, and drying results in each cycle, important for applications where consistency is crucial, such as medical equipment or precision components. The controlled process ensures that items or components are cleaned, rinsed, and dried without causing damage or corrosion, preserving their structural integrity. Features: o Sequential Stages o Includes Rinsing and Drying process o Consistent Results Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 120 Litres o Heater Power: 2 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 350 x 350 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 400 x 400 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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