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'thorough drying'

Items tagged with 'thorough drying'

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Dryers

This involves the use of a vacuum chamber to remove residual moisture from objects or components that have been cleaned in an ultrasonic cleaner. This process can be particularly useful in applications where thorough drying is essential, such as in electronics manufacturing, laboratory research, and precision cleaning. A vacuum pump is used to create the low-pressure environment within the chamber. This pump removes air and moisture, reducing the pressure inside the chamber. Vacuum drying is highly effective at removing residual moisture, leaving objects completely dry. This is particularly important in applications where moisture can cause corrosion or impact the performance of components. Vacuum drying in ultrasonic cleaners is commonly used in industries such as electronics manufacturing, semiconductor fabrication, optics, and research laboratories. Features: o Removes air & residual moisture o Highly Effective o Temperature Controller Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 250˚c o Temperature Controller Type: Digital o Vacuum Range: 0 to 30 Hg o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm

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Ultrasonic Cleaning

Waveultra’s multi-stage rinsing and drying ultrasonic cleaner is a specialized cleaning system that combines ultrasonic technology with sequential stages for thorough cleaning, rinsing, and drying of items or components. These cleaners incorporate drying mechanisms, such as hot air blowers, vacuum drying, or evaporation, to ensure that items are thoroughly dried before they are removed from the system. These cleaners offer consistent cleaning, rinsing, and drying results in each cycle, important for applications where consistency is crucial, such as medical equipment or precision components. The controlled process ensures that items or components are cleaned, rinsed, and dried without causing damage or corrosion, preserving their structural integrity. Features: o Sequential Stages o Includes Rinsing and Drying process o Consistent Results Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 120 Litres o Heater Power: 2 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 350 x 350 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 400 x 400 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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Conveyorized Parts Washing Machine

Rotary Drum Conveyorized Washers, when integrated into the ultrasonic cleaning process, offer a highly efficient and thorough method for cleaning various parts and components. In the process, components to be cleaned are loaded onto the conveyor system, which feeds them into the rotating drum. As the objects are loaded into the drum, they are submerged in a cleaning solution. Ultrasonic transducers in the drum emit high-frequency sound waves into the solution. These sound waves create cavitation bubbles, which collapse upon contact with the objects, dislodging contaminants from their surfaces. The drum begins to rotate, ensuring that all objects are exposed to the cleaning action evenly. This rotation helps to distribute the cleaning solution and ultrasonic energy throughout the drum, reaching all surfaces of the objects. Operators can often adjust the rotation speed of the drum to optimize the cleaning process. Slower speeds may be used for delicate components, while higher speeds can be employed for more robust parts. After the ultrasonic cleaning stage, the conveyor system typically moves the objects to a rinsing stage, where they are rinsed with clean water or a rinsing solution. Some systems include a drying stage, where objects are dried using hot air or other drying methods. This ensures that the cleaned components are completely dry before they are removed from the system. The conveyor system unloads the cleaned and dried objects, making them ready for the next phase of processing or assembly. Rotary Drum Conveyorized Washers with ultrasonic cleaning are employed in various industries, including manufacturing, aerospace, automotive, metalworking, and medical devices, where precision cleaning is critical to product quality and performance. Features: o Equipped with rotary drum o Multiple Stages o Adjustable rotation speed Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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Conveyorized Parts Washing Machine

Custom conveyorized washers, often integrated with ultrasonic cleaning technology, find a wide range of applications across industries where thorough and automated cleaning is essential. Benefits of using custom conveyorized washers with ultrasonic technology include consistency, automation, and the ability to tailor the system to meet specific cleaning requirements. These systems are vital in industries where cleanliness, precision, and quality control are of utmost importance. These systems provide consistent and uniform cleaning results, as objects pass through the same cleaning process, ensuring that each part or component is cleaned to the same standard. It is essential in various industries where precision, consistency, and efficiency in the cleaning process are paramount. Their ability to provide thorough and uniform cleaning, combined with automation and customization, makes them a valuable asset in manufacturing and production environments. It can be used in fields like industrial parts cleaning, automotive parts cleaning, aerospace component cleaning, medical device cleaning, precision engineering and optics, bearing and gear cleaning and many more. Features: o Automated Cleaning o Consistent Results o Wide range of application Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Material: SS304 o Temperature Controller: Upto 60oc o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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Dryers

Hot air ovens are commonly used in laboratory settings in conjunction with ultrasonic cleaners to facilitate the cleaning and drying process of laboratory equipment and glassware. Ultrasonic cleaners are highly effective at removing contaminants from laboratory equipment and glassware. However, they often leave objects wet after cleaning. Hot air ovens help complete the cleaning process by thoroughly drying the objects, preventing the formation of water spots or residues. Hot air ovens can also serve as sterilization chambers. After ultrasonic cleaning, placing objects in the hot air oven at specific temperatures for a set duration can ensure that laboratory equipment and glassware are free from microbial contamination, contributing to the reliability of experiments and research. The combination of ultrasonic cleaners and hot air ovens is particularly valuable in laboratory settings where precision, cleanliness, and reliability are paramount. Features: o Removes moisture o Highly Precise o Adjustable temperature controller Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 200˚c o Temperature Controller Type: Digital o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm o Placement Tray: 2

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Dryers

Digital hot air ovens are effective at removing residual moisture, ensuring that objects are completely dry. This is particularly important in applications where even trace moisture can cause issues, such as in electronics or pharmaceuticals. The digital control panel allows for precise temperature control, ensuring that the drying process is carried out at a temperature suitable for the materials and components being dried. Hot air ovens provide uniform and consistent drying throughout the chamber, which can be important for ensuring all parts of the objects are thoroughly dried. Digital hot air ovens are commonly used in industries such as electronics manufacturing, healthcare, research laboratories, and pharmaceuticals, where precise and controlled drying is crucial. Features: o Digital Control o Uniform results o Thorough Drying Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 200˚c o Temperature Controller Type: Digital o Material: MS Powder Coated o Internal Size(L x W x H): 600 x 600 x 600 mm o Placement Tray: 2

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Dryers

Our ultrasonic cleaners are excellent for removing contaminants and cleaning delicate components. After the cleaning process, using a hot air oven can be advantageous for drying the components thoroughly. This prevents water spots, corrosion, and ensures that the items are completely clean and ready for use. When time is a critical factor, using a hot air oven can expedite the drying process. While ultrasonic cleaners are efficient at removing contaminants, the drying process can take longer if left to air dry. Hot air ovens can significantly reduce the drying time, improving overall efficiency. In some healthcare or laboratory settings, hot air ovens can also serve the purpose of thermal disinfection. After ultrasonic cleaning, placing items in a hot air oven at a specific temperature for a certain duration can help sterilize them effectively. Features: o Expedites the drying process o Digital Timer to provide accurate adjustments o Effective Drying Technical Specifications: o Brand: Waveultra o Power Input: 230V AC o Temperature Range: 10˚c to 250˚c o Temperature Controller Type: Digital o Material: MS Powder Coated o Internal Size(L x W x H): 400 x 400 x 400 mm o Placement Tray: 2

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Single Stage Heavy-Duty Ultrasonic Cleaners

Waveultra’s stencil ultrasonic cleaners use ultrasonic technology to remove solder paste, adhesives, and other contaminants from stencils, allowing for consistent and reliable electronic assembly processes. Some of these models include rinsing and drying stages to ensure that stencils and components are thoroughly cleaned and dried before use. The gentle yet effective cleaning process of ultrasonics ensures that stencils and electronic components are cleaned without causing damage, preserving their structural integrity and performance. The cleaning process minimizes the presence of cleaning residues on stencils and electronic components, ensuring that they are free from contaminants that could affect the soldering and assembly processes. Features: o Consistent and Reliable o Preserves Structural Integrity o Includes Rinsing & Drying Stages Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 108 Litres o Heater Power: 3 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 250 x 500 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 300 x 600 mm o No. of Stages: One o Filtration: SS304 Mesh Type 10 Micron Filter

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Ultrasonic Cleaning

Aerospace ultrasonic cleaners are specialized cleaning systems designed for the precise and thorough cleaning of aerospace components, parts, and equipment. These cleaners are crucial in the aerospace industry, where cleanliness, reliability, and safety are of paramount importance. Aerospace ultrasonic cleaners are designed to be compatible with a wide range of materials commonly used in aerospace components, including aluminium, titanium, steel, composites, and sensitive materials such as plastics and rubber. These cleaners can use both aqueous cleaning solutions and specialized solvents to address different types of contaminants, from oils and greases to particles and residues. Some systems include heating elements to maintain the cleaning solution at elevated temperatures, enhancing cleaning efficiency, especially for the removal of stubborn contaminants. Features: o Highly Reliable o Adaptable to both aqueous and solvent-based cleaning o Efficient Cleaning Technical Specifications: o Brand: Waveultra o Power Output (Ultrasonic): 2 kW o Total Volume / Capacity: 120 Litres o Heater Power: 2 kW o Power Input: 230V AC o Frequency: 27 / 40 / 68 kHz o Material: SS304 o Basket Size(L x W x H): 550 x 350 x 350 mm o Transducers: PZT type o Temperature Controller: Upto 60oc o Cleaning Agent: Water based solution / Solvent o Tank Size (L x W x H): 600 x 400 x 400 mm o Filtration: 10 Micron (Optional) o No. of Stages: Multiple o Optional Stages: High-pressure Jet / Rinsing / Hot Air Drying

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